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Disinfection measurement and dosage in bottle washing made easy

After returning your bottle, it is typically cleaned, disinfected, and refilled about 30 to 50 times. Maisel Brewery in Bayreuth uses a bottle washing system that ensures precise measurements and optimal disinfectant dosage through its advanced disinfection panel.

Disinfection of bottles and crates ©Brauerei Gebr. Maisel GmbH & Co. KG
Disinfection panel, disinfection measurement and dosage in bottle washing ©Brauerei Gebr. Maisel GmbH & Co. KG
  • Disinfection of bottles and crates
  • Disinfection panel, disinfection measurement and dosage in bottle washing

Maisel benefits with the Endress+Hauser solution from

  • Stable and reliable disinfection measurement

  • Reduced maintenance effort

  • Cost savings through process optimization

  • Optimal dosing and safe disinfection

  • Prevention of corrosion damage in the plant

Sven Müller, Deputy Head of Filling Maisel Brewery

Thanks to the stable measurement, we were able to reduce the target concentration and save a total of 35% chlorine dioxide.

Sven Müller, Deputy Head of Filling
Maisel Brewery

Customer challenge

The bottle cleaning process involves pre-soaking, alkaline cleaning, and chlorine dioxide disinfection. The challenge is dosing enough chlorine dioxide for reliable disinfection while keeping costs and corrosion low. Process fluctuations, like temperature and flow changes, downtimes, and pressure peaks, complicate measurement. High dirt loads can contaminate sensors, leading to incorrect measurements, high costs, and risks to people and machines.

Our solution

Maisel Brewery and Endress+Hauser developed a self-sufficient panel solution for disinfection measurement. It ensures stable, low-maintenance operation, precise chlorine dioxide dosing, and protects the sensor with automatic flushing and pressure regulation. The system adapts to process phases and reduces manual effort significantly.

Measuring instruments used

  • Memosens CCS50E

  • Liquiline CM444

  • Flowfit CYA27

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